Split Bushing vs. Solid Bushing Roller Chains: Which One is Right for Your Application?
Roller chains are essential for mechanical power transmission in industries like manufacturing, agriculture, and automotive. According to the type of bush, there are solid bushing roller chain and split bushing roller chain.
We will talk about the key differences, advantages, and applications of both types of roller chains to help you make an informed decision
Solid Bushing Roller Chain
Solid bushing roller chains are manufactured using cold-forged solid metal bushings, providing enhanced durability, reduced wear, and better lubrication retention.
Split Bushing Roller Chain
Split bushing roller chains were widely used in the past, particularly in cost-sensitive applications. These chains use bushings made from rolled sheet metal, which leaves a seam along the bushing.
Solid Bush Roller Chain vs. Split Bush Roller Chain


Feature | Solid Bush Roller Chain | Split Bush Roller Chain |
Manufacturing | Cold-forged, seamless bushings | Rolled sheet metal with a seam |
Durability | Stronger, more wear-resistant | Prone to deformation & wear |
Lubrication Retention | Strong, retains lubrication longer | Weak, lubricant escapes easily |
Friction | Lower, ensuring smoother operation | Higher due to seam |
Lifespan | 2-3 times longer | Shorter |
Cost | Higher upfront but lower in long-term costs | Cheaper upfront |
Which Roller Chain Should You Choose?
✅ Choose Split Bushing Roller Chains if cost is your primary concern and your equipment operates under light loads.
✅ Choose Solid Bushing Roller Chains if you need a longer lifespan, lower maintenance, and higher durability, especially in high-load applications.
Many industries are moving away from split-bushing roller chains due to the long-term cost savings and performance benefits of solid-bushing chains. Investing in a higher-quality roller chain can lead to fewer replacements, less downtime, and better efficiency.
CTS | Professional Roller Chain Manufacturer
CTS®-ChinaTransmissionS is a professional roller chain supplier with over 14 years in the power transmission industry.
As a professional roller chain supplier, our experienced technical team continuously learns the latest manufacturing technology. It would be better for you to build long-term and stable cooperation with us, and we can provide priority service and fast response for the first time.
We offer various industrial chain options: roller chains, conveyor chains, stainless steel chains, heavy-duty roller chains, double-pitch roller chains, roller chain attachments, etc.
If you have any questions about roller chains, please contact us.