Industrial Sprocket Types and Their Applications
Industrial chain sprockets in industrial machinery as essential components for efficient power transmission. Industrial sprockets are widely used in mechanical equipment in various industries. Different types of sprockets have different characteristics. According to the characteristics of each industry, choosing the correct sprocket can improve mechanical efficiency and service life.
Roller Chain Sprockets
Roller chain sprockets are among the most widely used industrial sprockets in industries due to their simple yet effective design for transferring rotational motion to a roller chain.
Common industrial chain sprockets are used in engine timing systems and drive shafts and in conveyor systems, assembly lines, and machine tools for smooth movement and precise control, making them ideal for continuous and high-torque applications.
Idler Sprockets
Idler sprockets are designed to maintain proper chain tension and alignment without directly transmitting power. They are typically mounted on a fixed shaft.
Idler sprockets are used in heavy-duty machinery where proper chain alignment is crucial. Such as in farming equipment to minimize chain wear and improve longevity.
By reducing chain slack and preventing misalignment, idler sprockets help maintain operational efficiency and minimize maintenance.
ANSI Idler Sprockets
Metric Idler Sprockets
Double-Pitch Sprockets
Double-pitch sprockets have teeth spaced at twice the normal distance, ideal for applications requiring slower speeds and reduced chain load.
Double-pitch sprockets are often used in farm machinery for moderate-load tasks, such as harvesting and seed planting. Also common in conveyor systems that transport goods across extended distances, such as warehouses and distribution centers.
Double-pitch sprockets provide smooth, consistent movement, reducing energy consumption and chain wear in low-speed operations.
Double Pitch Sprocket
Taper-Lock Sprockets
Taper-lock sprockets are designed for ease of installation and removal, featuring a tapered bushing that allows for easy mounting on the shaft.
Taper-lock bush sprockets are used in conveyor systems and machinery where reliable, heavy-load transmission is required, and in equipment where quick disassembly and reassembly are needed for frequent cleaning.
The taper-lock design enhances efficiency and safety by ensuring a secure fit, even in heavy-load applications.
Sprocket with Taper Lock Bush
CTS® | Industrial Sprocket Manufacturer
CTS® is a professional industrial sprocket manufacturer with over 14 years in the power transmission industry. We have our own industrial sprocket factory and a professional technical team that can provide professional technical support and complete after-sales service. As a professional industrial sprocket manufacturer with mature technology, we can not only produce standard industrial sprockets(ANSI/DIN/KANA) but also customize industrial sprockets according to your specific needs.
If you have any questions about industrial sprockets and other transmission parts, please contact us to help you.
